Leverage your operational and inspection data to achieve zero defects across production lines.
Defect Management
Challenge
A wheel manufacturing company faced a higher rejection and rework rate in the MIG welding
process than in any other area of production.
Solution
Conducted a detailed research study on the possible causes of the most repeating welding
defects Correlated the weld parameters, production reports, and testing results with welding
defects to figure out the exact root cause.
Recommended the corrective action and developed
intelligent dashboards to predict the process deviation.
Project Info
Title:Defect Management
Client: Automotive Supplier
Location: India
Completed Date: 2023
Value-Addition
Reduced the rework rate across the entire production line to 1-2%.
Achieved zero porosity and an internal rejection rate of 445 ppm.
Improved the weld efficiency using our advanced data analytics platform.
